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Getting your 3D laminate press settings right can take some trial and error. Temperature, preheat time, laminate thickness, color, finish, adhesive, press type, and even the shape of the part can all affect the final result. That means there usually isn’t one perfect setting that works for every job. That’s why we created the Dackor 3D Laminate Press Settings Quick Guide. It gives fabricators practical starting ranges for common press configurations, along with troubleshooting tips for some of the most common issues. The biggest rule is simple: Start with a controlled baseline and change one variable at a time.
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For 12 mil vinyl
Pre blowing 0.1 Preheating 20 sec Vacuum 8 sec Pressing 35 sec Cooling /Seperating 35 sec Temp Top plate 127 sec Membrane 107 Pressing bar 4 Who is my sales rep?
North East and Midwest: Jay Havrilla, [email protected], cell: 407-413-1294 West US and West Canada: Matt Arriola, [email protected], cell 954-682-2508 Southeastern US and Texas: Gary Sander, [email protected], cell 678-314-2298 Dackor is able to coat papers for 5 piece doors, profile wrapped components and other applications. This post will explain the difference in papers.
Most of Dackor's customer use a 2 part PUD adhesive that they spray on MDF using a spray gun. We do have a few customers who use pre-applied adhesives and this article discusses that.
Product: Pre-applied glue on rigid vinyls Description: This thermoplastic adhesive film is a tough fully reacted elastomer, which is very flexible over a wide temperature range. It exhibits excellent adhesion to wood, MDF, and vinyl decorative foils. Its low activation temperature makes it an ideal adhesive for these heat sensitive materials. Product Benefits: Low activation temperature, excellent adhesion to vinyl and PU coated substrates Excellent adhesion to wood and MDF board Low gel content Good heat resistance Composition: Ester Polyurethane Color: Translucent Weight: 37.99 lbs ( 62 gm/m2) Substrate: Unsupported Nominal thickness: .002” (50 Micron) Hardness: 97 A Softening Point: (65oC) 150oF TMA onset Temperature Melt Flow Index: 5.0 dg/minute Condition: 347 F /4.76 lbs (175oC / 2.16 Kg )Load Recommended Application Conditions: Bonding =158 F to 176 F (70oC to 80oC) Glue line temperature on a membrane press, as recorded by thermal measurement tags. Preheat temperature, membrane temperature, and cycle times vary from press to press. Change is rarely met with enthusiasm. Usually, the first response is lackluster; it takes effort to unlearn what is comfortable. However, using a change management framework encourages the people impacted to adapt to a new process and increases the success of implementation.
For example, switching expense reporting platforms may seem like a simple change. But think back to the last time you traded in one process for another. There are likely to be a few frustrating moments while learning where functions exist in a new dashboard. It takes time to rewire the brain. And if the new process is not intuitive, there is a greater chance that employees may not like the change. When you use a change management model, it helps you anticipate resistance and establish a plan for guiding your organization to successful implementation. Action strategies to overcome the 7 biggest mistakes a CEO can make. What is Change Management? Change management is a framework to execute a significant internal or external shift in its processes, culture, technologies or other critical operational aspects. “It is staying ahead of change so that your entire team can deal with change effectively rather than just leading from the top,” says André van Hall, speaker and author of “The Curiosity of Change.” “It takes initiative and challenges the status quo before you are the victim of it.” More specifically, change management focuses on the people side of change, says Dave Collins, founder and CEO of Oak and Reeds. He divides change management into two categories:
Types of Change ManagementMany theories and methodologies exist for approaching organizational change. Collins relies on two to help leaders with change management — The Kübler-Ross Change Curve and the Beckhard-Harris Change Equation. he Kübler-Ross Change Curve is based on the six stages of grief and acknowledges that change can trigger emotional reactions.
Leaders can get frustrated because they are usually further along the curve than the rest of the team. So, while leaders may already be at stages 4-6, their teams may only be in stages 1-3. “That disconnect can cause a lot of anxiety and hurt feelings. Be patient and allow people the processing time and trust that they’ll get through it,” Collins says. “Most people will, but some folks never get through it.” Then you need to have hard conversations about individuals who are unable to change and operate in the new environment. It’s important to ask, “Are we okay with a lower level of performance or that they never really got excited about it?” Why is Change Management Important? Change is unavoidable. The world is continually changing, and businesses must evolve for sustainability and growth. By managing change, you can stay on top of internal or external shifts rather than being surprised by them. While change can be painful, the results can improve workflows to enhance employee experiences, lower project expenses, improve company culture, mitigate risk and increase the organization’s ability to overcome obstacles. How to Deal with Resistance to Change in an OrganizationCollins uses the Beckhard-Harris Change Equation to help leaders overcome resistance to change. In the 1970s, researchers Richard Beckhard and Reuben T. Harris found that large, complex organizations aren’t good at changing, and perhaps more importantly, they are not good at predicting the likelihood that a change will be successful. “Very often, leaders think, ‘Oh, this is going to be easy. We’ll get through this in three months,’” Collins says. “Their predictive power was almost worse than their ability to change.” The Beckhard-Harris Change equation emerged from the researchers and Collins encourages leaders to use this to overcome resistance to change. Dissatisfaction x Vision x First Steps > Resistance. Dissatisfaction starts by pointing out the things that are broken, annoying or not operating well. This boils down to clearly identifying the why behind a change. When this goes unsaid, people can get frustrated that it is simply changing for the sake of change. Vision highlights how things will be better or more efficient if the change is implemented correctly. Explain what is getting better and how the company is going to be more profitable. “It’s not just talking about the bottom line, like how will this affect our numbers, but how will people feel better,” Collins says. “How will they be less stressed? How will they be more engaged? I teach the Change Curve first, so people understand much of change is emotional processing. If you can speak in that language well, you’re going to help people through those emotions and get to acceptance.” The last variable is First Steps. The more difficult you make the first thing people have to do, the harder it is for them to execute. “Change is not a ‘rip the band-aid off.’ You need to get people going little by little,” Collins says. For example, if you’re implanting a significant IT change, the first step should be to log in and upload a profile picture rather than re-uploading all the data into a new platform. “When the variables on the left (dissatisfaction, vision and first steps) are greater than the power of your resistance, your change will probably work,” Collins says. “The idea is to increase the power of these three variables working in your favor.” Communication plays a critical role when executing any type of change management, especially when facing resistance. “Share information and expect your team (everybody) to take initiative so you can push decision-making as far down the organization chart as possible,” van Hall says. “The benefit is that when ten members accept the responsibility of ensuring their area is not only operating at peak efficiency, but also staying ahead of changes.” 3 Steps in the Change Management Process. A robust communication plan is central to implementing change. Three steps guide the details contained within that plan. 1. Make a list of all stakeholders. “Very often leaders leave out a good chunk of stakeholders that aren’t immediately obvious,” Collins says. “Remote work, hybrid work, bringing people back into the office, or not, is an example that has come up a lot. There are a lot of stakeholder audiences that need to be involved.” Using the example of a mid-level manager returning to the office, those stakeholders include direct reports, IT staff, clients, cross-functional partners, vendors, the individual’s family, kids, and friends. “You don’t have to spend all day thinking about people’s family, but for some of these changes, it’s a huge effect and may be harder to manage that side of things than necessarily your teammates, who you’ll just be talking to slightly differently,” he added. 2. Answer two key stakeholder questions.
3. Acknowledge change is occurring rather than pretending its business as usual. “Don’t put your head in the sand and pretend nothing is changing; recognize that these changes are happening,” Collins says. Change Management Best PracticesChange, even with good management, is hard. But when you use these best practices you can help limit resistance and build momentum to increase the chances of a successful implementation. 1. Create a culture of safe collaboration and free thinking. “Realize that in most industries, it is our least paid employee, so that is delivering the product or service,” van Hall says. “Train them, coddle them, develop them, and have high expectations in return.” 2. Share information early and often, don’t hoard information as a leader.“You’re better off treating people like adults, telling them hard news early to give them more time to process,” Collins says. “Share news, share clear information early and often. Be patient with yourself and with your people. 3. Stop taking yourself so seriously!van Hall encourages leaders to accept failure as teachable, rather than punishable moments. 4. Step back and let creativity kick in.“Once people accept the change, step back and let their creative brains run. Allowing people to implement and personalize the change can happen in ways you didn’t expect,” Collins says. “That’s people taking ownership and that is what those emotions look like when people are engaged and feel bought in.” * from Vistage There is a Chinese Proverb that goes something like this… A farmer and his son had a beloved stallion who helped the family earn a living. One day, the horse ran away and their neighbors exclaimed, “Your horse ran away, what terrible luck!” The farmer replied, “Maybe so, maybe not. We’ll see.” A few days later, the horse returned home, leading a few wild mares back to the farm as well. The neighbors shouted out, “Your horse has returned, and brought several horses home with him. What great luck!” The farmer replied, “Maybe so, maybe not. We’ll see.” Later that week, the farmer’s son was trying to break one of the mares and she threw him to the ground, breaking his leg. The villagers cried, “Your son broke his leg, what terrible luck!” The farmer replied, “Maybe so, maybe not. We’ll see.” A few weeks later, soldiers from the national army marched through town, recruiting all the able-bodied boys for the army. They did not take the farmer’s son, still recovering from his injury. Friends shouted, “Your boy is spared, what tremendous luck!” To which the farmer replied, “Maybe so, maybe not. We’ll see.” The moral of this story, is, of course, that no event, in and of itself, can truly be judged as good or bad, lucky or unlucky, fortunate or unfortunate, but that only time will tell the whole story. Additionally, no one really lives long enough to find out the ‘whole story,’ so it could be considered a great waste of time to judge minor inconveniences as misfortunes or to invest tons of energy into things that look outstanding on the surface, but may not pay off in the end. The wiser thing, then, is to live life in moderation, keeping as even a temperament as possible, taking all things in stride, whether they originally appear to be ‘good’ or ‘bad.’ Life is much more comfortable and comforting if we merely accept what we’re given and make the best of our life circumstances. Rather than always having to pass judgement on things and declare them as good or bad, it would be better to just sit back and say, “It will be interesting to see what happens.” APPLYING TO BUSINESS: The above story is about how perspective and how we perceive things is just as important as the actual events themselves. As manufacturers, we often view waste, loosing a big order or other set backs a major events that should be kept from happening. If, however, we look at an event as an opportunity to improve then in reality, that is a great time to make improvements to increase efficiencies or services to clients. CUSTOMER: "How much will it cost to do this job?"
CONTRACTOR: "$2,800 Dollars." CUSTOMER: "That's WAY too expensive for this job!!" CONTRACTOR: "How much do YOU think it would cost?" CUSTOMER: "No more than $800 Dollars - MAX!! It's a simple job!" CONTRACTOR: "I can't prioritize my time for so little." CUSTOMER: "People in your line of work are so greedy." CONTRACTOR: "Sorry you feel that way. Why not do it yourself?" CUSTOMER: "But... but... I don't know how to do any of this." CONTRACTOR: "For $900 Dollars, I'll teach you EXACTLY how to get this job done. Then you can spend $800 to do the job and you'll still be saving $1,100 Dollars - PLUS... you'll get the knowledge and experience for the next time you want to do a job yourself." CUSTOMER: "Deal!! Let's do it." CONTRACTOR: To get started you'll need tools. So you'll have to buy a welder, a grinder, a chop saw, a drill press, a welding hood, gloves and a few other things." CUSTOMER: "But I don't have all this equipment and I can't buy all of these for one job." CONTRACTOR: "Well then for another $300 more I'll let you rent my tools... and you'll still be saving $800 Dollars." CUSTOMER: "That's cutting into my savings. But I'll rent your tools." CONTRACTOR: "Okay! I'll be back on Saturday and we can start." CUSTOMER: "Wait. I can't on Saturday. I only have time today." CONTRACTOR: "Sorry, I only give lessons on Saturday, because I have to prioritize my time and my tools have to be at other jobs with other customers all week long. CUSTOMER: "Okay!! I'll sacrifice my family plans on Saturday." CONTRACTOR: "Yeah... me too. Oh... and I forgot... to do your job yourself, you also have to pay for the materials. Everything is in high demand right now, so your best bet is to get your truck and load up at 6AM before everyone else gets there." CUSTOMER: "SIX AM??? On a Saturday??? That's way to early for me. And also... I don't have a truck." "CONTRACTOR: "I guess you'll have to rent one. Do you have a couple of strong men to help you load and unload everything?" CUSTOMER: "Ummm... ya know... I've been thinking. It's probably best if YOU get this job done. I'd rather pay someone to get it done correctly than go through all the hassle. CONTRACTOR: "Smart move, sign this and please get out of the way so I can work." THE REALITY IS THIS... When you pay for a job, especially handcrafted, you pay not only for the material used, but you are also paying for: - Knowledge - Experience - Tools - Services - Time - Punctuality - Accountability - Professionalism - Accuracy - Labor - Sacrifices - Safety and Security - Payment of tax obligations No one should denigrate a professional's work by judging prices - ESPECIALLY when they don't know all the elements or costs necessary for the production of such work. This is a repost, hope you enjoyed it ! Are you an executive in the Interior Design, Manufacturing or Building market? Are you interested in hearing market forecasts as it pertains to our industry? In this Quarterly article, I will compile financial docs that may pertain to our industry. You may unsubscribe at any time however as fellow executives in the Design/Build space I hope you stay connected. As a member of Vistage, the nation's largest CEO group for small business's I was pleased to have a guest speaker from a financial modeling and economic forecasting company. Due to the confidentiality of their report, I will instead refer to the Congressional Budget Office. This report presents the baseline economic forecast that the Congressional Budget Office is using as the basis for updating its budget projections for 2020 to 2030. The agency currently plans to release those budget projections later this summer.
This economic forecast provides CBO’s first complete set of economic projections through 2030 since January and incorporates information available as of June 26.1 The baseline forecast is being published now, rather than later with the budget projections, to provide the Congress with CBO’s current assessment of the economic outlook in a rapidly evolving environment. This economic forecast updates the interim forecast that CBO published in May, which focused on 2020 and 2021.2 It is similar to the May forecast for those two years, except that the projection of growth in the second half of 2020 has been revised downward. The 2020 coronavirus pandemic has brought about widespread economic disruption. To mitigate the contagion, governments, businesses, and households in the United States and around the world have taken measures to limit in-person interactions. Collectively referred to as social distancing, those measures include reducing social activities and travel, curtailing the activity of schools and business, and working from home. In the first quarter of 2020, the pandemic and associated social distancing ended the longest economic expansion and triggered the deepest downturn in output and employment since World War II. CBO projects that if current laws governing federal taxes and spending generally remain in place, the economy will grow rapidly during the third quarter of this year.
We recently had a customer out in Winter Haven who needed their kitchen remodeled. This job was then promptly introduced to a local installer who orders their doors from one of Dackor's local press customers in Florida. The cabinetry needed to be laminated to a cream white color to match the walls. They had an island and lower cabinets that needed to be laminated in a navy blue color to match the aesthetic. Not to mention, there were many different new kitchen appliance installations that would affect the laminate application process. When all was said and done however, the results were night and day! The Perfect Touch Snow White cabinetry matched the walls of the house nicely to maintain a clean look. The Perfect Touch Mysterious color on the island and lower cabinets complimented the aesthetic of the kitchen nicely in a way that didn't take away from the granite countertops. And all of this was done seamlessly to make room for a whole new set of appliances to compliment the fresh new look. Let us know what you think ! Perfect Touch Royal Blue
$0.50
ID: S075 - View Larger Image Specs: 0.35mm x 1420mm, Super Matte Finish *Click "Add to cart" to order a sample swatch |
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